Ford Bronco Solid Axle Page

Contact:

Ford Bronco Solid Axle Page

Axles

CTM Racing Products, Inc.
32991 Calle Aviador #E
San Juan Capistrano, CA 92675
Phone:. 949-487-0770
Fax: 949-487-0772
info@ctmracing.com
http://www.ctmracing.com/
Be aware that these u-joints are designed to use "full-circle" snap rings and so will require a little machining of the ears of the yokes of stock shafts to allow the snap-rings to fit, or the use of custom D60 front shafts designed for full circle snap rings.
These ujoints are also much stronger than stock Spicer shaft yokes and are rebuildable.
 

Superior Axle and Gear
1477 Davril Circle
Corona, CA 92880
Phone (888) 522-2953
Fax (888) 747-2953
http://www.superioraxle.com/
ron@superioraxle.com
 

Dana 60 Big 35 Spline Inner and Stub Axle upgrade

http://www.4wdfactory.com 4wdfactory.com
(512) 759-6267

http://www.off-road.com/chevy/tech/dana35spline/

2 Standard Spicer D60 Ujoints: Part # 5-332X
1 Spicer 35 spline inner shaft (short side): Part # 660182-5
1 Spicer 35 spline inner shaft (long side): Part # 660182-6
2 Spicer 35 spline outer stub shafts: 382871
1 set of Warn hubs: Part # 38786 (pair of hubs)

sales@4wdfactory.com
http://www.pirate4x4.com/tech/billavista/PR-35Spline/index.html review

http://broncograveyard.com/bronco/i-11785A_yukon_chrome-moly_dana_60_outer_axle__35_spline.htm

http://www.coloradok5.com/35splineupgrade.shtml

14 Bolt 1410 Yoke and U-bolt Kit from High Angle Driveline
http://www.highangledriveline.com/1350%20+%20larger%20end%20yokes.htm 14 bolt full float Gm 1410 series u bolt style 89.00 28 degree's max #14b1410

http://www.pirate4x4.com/tech/billavista/PR-1410_Yoke/index.html

Dynatrac

Sunray Engineering

Sunray Engineering 1550

Sunray Engineering sun 60

King Pin rebuild kits

http://www.drivetraindirect.com/  - Spicer and bottom kingpins

http://www.partsmikeparts.com/60Front.htm - bottom kingpins

http://www.offroaddesign.com/catalog/D60kingpinspring-bushing.htm

http://www.offroaddesign.com/catalog/Dana60frontaxleparts.htm

http://broncograveyard.com/bronco/i-11720_d60_king_pin_kit__1_side.htm/?o=&st=Dana+44&sy=
 

Rumor has it that you can preload your bushing by adding as much as 1/8".  More may cause coil bind which is very hard on parts. An additional spring cup on the top of the spring adds about .060".

Front Dana 60 Axle Tech   pirate4x4.com Dana 60 info

Dana 60 top Kingpin Removal

To remove the top kingpin use a 7/8" hex rod bent into a giant Allen key, or

cut down a chisel with a 7/8" hex backing, drop it in the kingpin so that enough is exposed for a heavy duty socket - and use a 3/4" drive socket on a t-bar with a cheater bar

Thing that don't work:

Several 7/8" nuts welded to a grade 8 bolt welded to a long bar - bolt and welds shear

Long chrome plated 7/8" (outer) lug nuts - outer corners get rounded off

1/2 drive ratchet, cheater bar and lug nut - 1/2 ratchet breaks

7/8" wrench, cheater bar and lug nut - wrench bends and/or rounds lug nut

Axle Shaft Outer Seal

Keeps dirt out of axle tubes on a Chevy Dana 60

Go to NAPA and ask for a Victor 47163 or a Napa part number NOS14887 (Differential Seal - Rear Axle)

Axle Stuff

Bearing Locknut Socket Gm 3/4-1ton Truck Ford F-Series

Applications:
19851/2-1995 Ford F-series H.D. 3/4 and 1 ton Dana 50 IFS or Dana 60 front axle
1985-1995 Ford F-series 1/2 ton truck and full size Bronco with Dana 28 front axle
1982-1990 GM H.D. 3/4 and 1 ton trucks
Manufacturer: OTC DIVISION OF SPX CORP

???Dana 60 Front Spindle Nut Socket Napa #775-9025 (I don't know if this is 4 or 6 prong)
GM D60 spring plates Part numbers 370055 and 370056
 

Axle tube diameter. 3.125", wall thickness 0.5"

Pep Boys Motormite U-bolt part # 35661 - measures 5/8" x 8 1/4" x 3 1/8" fit perfectly a leaf spring pack that measures 2 1/2" and there is another 1/2" left on the bolts.
 

from http://www.pirate4x4.com/tech/billavista/60_front/

http://www2.dana.com/pdf/X510-8.PDF

CUCV Axle Stuff

Need parts - ask for parts for a 1985 (84-86) 1 ton Chevy

All GM / Chevy versions were passenger side differential, regular rotation (low pinion) gears, disc brakes, 35 spline inners, 30 spline outers, internal style hubs, and kingpin knuckles.

1977-87 K30 1 ton 4wd

1984-88 CUCV

1988-91.5 V30

Trucks, 1.25 Ton - Alternate Site
Army 1.25 Ton maintenance & operating manuals.

TM 9-2320-289-20

• 8-3. Front Locking Hub Replacement

• 8-4. Rotor And Wheel Bearings Maintenance.

• 8-4. Rotor And Wheel Bearings Maintenance (Con’t)

• 8-4B. Cleaning And Inspection

• 8-4C. Installation

• 8-4 Follow-On Tasks

• 8-5. Drum, Hub, And Wheel Bearings Maintenance

• 8-5B. Cleaning And Inspection

• 8-5C. Installation

• 8-5 Follow-On Tasks

• 8-6. Front Wheel Toe Alignment

TM-9-2320-289-34

• 6-11. Steering Knuckle And Arm Maintenance (All Except M1009)

• 6-11. Steering Knuckle And Arm Maintenance (All Except M1009) (Con’t)

• 6-11. Steering Knuckle And Arm Maintenance (All Except M1009) (Con’t)

• B. Assembly

• 6-11. Steering Knuckle And Arm Maintenance (All Except M1009) (Con’t)

• 6-11. Steering Knuckle And Arm Maintenance (All Except M1009) (Con’t)

• Follow-On Tasks

(1) M1008, Truck, Cargo, Tactical, 1¼ Ton, 4x4

(2) M1008A1 , Truck, Cargo, Tactical, 1¼ Ton, 4x4

(3) M1009, Truck, Utility, Tactical, ¾ Ton, 4x4

(4) M1010, Truck, Ambulance, Tactical, 1¼ Ton, 4x4

(5) M1028, Truck, Shelter Carrier, Tactical, 1¼ Ton, 4x4

(6) M1028A1, Truck, Shelter Carrier w/PTO, Tactical, 1¼ Ton, 4x4

(7) M1028A2, Truck, Shelter Carrier w/PTO, Tactical, 1¼ Ton, 4x4

(8) M1028A3, Truck, Sheller Carrier, Tactical, 1¼ Ton, 4x4

(9) M1031, Truck, Chassis, Tactical, 1¼ Ton, 4x4

Front Hubs

Position inner adjusting nut (5) with pin facing outward and tighten to 50 lb.-ft. (68 N•m) while turning rotor (9) to seat wheel bearing assemblies. Loosen inner adjusting nut and tighten to 50 Ib.-ft. (68 N•m). Back off inner adjusting nut far enough to install adjusting lock (6). Position adjusting lock with hole on inner adjusting nut pin. Install outer adjusting nut (5) and tighten to 160 Ib.-ft. (217 N•m).

Rear Hubs

Install adjusting nut (18). Tighten adjusting nut to 50 Ib.-ft. (68 N•m) while rotating hub (8) and drum (9) assembly to seat bearings (15 and 17). Loosen adjusting nut slightly to align for installation of key (7). Install key in adjusting nut, Install retainer (6) on spindle (11). Ensure that retainer is properly seated.
 

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